AOC Synolite 5001-T-1 DCPD Halogen-free Flame Retardant Unsaturated Polyester Resin

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Chemical/Physical Properties

Synolite 5001-T-1 is a DCPD-based, thixotropic, non-halogenated, non-promoted unsaturated polyester resin.

major application

Suitable for hand coating, cold press molding, resin transfer molding, centrifugal casting and pultrusion molding as part of a filled flame retardant resin system.

Main characteristics

The system has high flame retardancy and low smoke emissions. The finished product has superior dimensional stability and electrical resistance characteristics. It can be colored using the full color palette, including white and pastel shades.

license

NFP-92-501 M1
NFF-16-101 F0
DIN 4102 B1 (3-4 mm)
BS 476 Parts 6 and 7 Class 1/0 (all of the above based on 5001-T-1 + 300 phr of aluminum hydroxide).

Product Specification

causality	realm	unit (of measure)	TM
Gel time	23 - 31	minutes	2247
exterior condition	Slightly hazy -	-	2265
stability	Minimum 75	minutes	2303B
Shear Dilution Index	3.0 - 4.0	-	2314
Viscosity, Brookfield	90 - 120	millipascal second (mPa, unit of pressure)	4505

Remarks Information:
Viscosity measurement: 25°C, rotor No. 2, speed 60 rpm
Appearance: amber-colored resin, non-polluting
Shear dilution index: 25°C, rotor #2, speed 6/60
Gel Time (TM 2247): 25°C, 11 TP3T 5002-M-2, 1.51 TP3T Butanox M50

Properties of liquid resins (typical values)

causality	(be) worth	unit (of measure)	TM
Density, 23°C	1080	kg/m3	2160
flash point	12	°C	2800
Stable, no initiator, dark, 25°C	3	moon	-

Properties of glass-reinforced resins (typical values)

causality	(be) worth	unit (of measure)	TM
tensile strength	51.3	MPa	ISO 527-2
Tensile modulus of elasticity	19.2	GPa	ISO 527-2
Elongation at break	0.45	%	ISO 527-2
compressive strength	166.9	MPa	ISO 604
Compressive strength of vertically reinforced planes	162.8	MPa	ISO 604
durometer	63	Barcol	2604
Limited Oxygen Index (LOI)	100	%	-
temperature index	365	degree (angles, temperature etc)	BS 6853
Three-meter cubic test, A1 (ON)	1.95	-	BS 6853
Three-meter cubic test, A0 (OFF)	2.66	-	BS 6853
NBS Smoke Chamber, Optical Density at Maximum Burning	45	-	BS 6401
NBS Smoke Chamber, Optical Density at Maximum Burning	32	-	BS 6401
Comparative tracking index	600	V	BS 5901
bulk resistivity	2.0 e+14	ohm-cm	BS 6233
surface resistivity	8.6 e+13	ohm-cm	BS 6233

Curing conditions
Specific gravity of glass filler: 8:1 (w/w)
Filler system based on 300 phr aluminum hydroxide.

Properties of filler resins (typical values)

causality	(be) worth	unit (of measure)	Test Methods
arc erosion	831	unit of angle or arc equivalent one sixtieth of a degree	BS 4145

Typical Starting Formulation for 5001-T-1 Filling System

ingredient	weights
Synolite 5001-T-1	100.00
Synolite 5002-M-2	2.00
Byk-W995	2.50
Martinal ON-921	300.00
MEKP HA-2	2.00

Processing:

The density of the filled system is 2080 kg/m3 at 25oC.

Pre-use instructions:

Ensure that 5001-T-1 is well mixed. Add 5002-M-2 Accelerator and Byk W-995 Wetting and Dispersing Additive before adding aluminum hydroxide.

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